Industries

ERP for plastics and rubber processing

Moulding and extrusion are capacity businesses. The tool is on the press or it is not, the material batch is right or the whole run is scrap, and the cost per part moves with cycle time and with what the resin cost this month. The planning problem is not complicated in theory, it is just impossible to hold in a spreadsheet once you run more than a handful of tools across more than a handful of machines. Alibera keeps the tool, the material and the machine in the same schedule, and reads the machine data instead of asking an operator to report it.

Production processes
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01In this category

Processes covered

Every process below runs on the same core system. The differences show up in configuration, in which modules you switch on, and in what gets integrated.

Plastic Injection Molding
High-volume production of plastic parts using heated molds.
Micro Injection Molding
Ultra-small plastic parts for medical and electronics applications.
Rubber Injection Molding
Molding rubber compounds into seals, gaskets, and elastomeric parts.
Rubber Compression Molding
Pressing rubber into heated molds for large, thick-walled parts.
Blow Molding
Forming hollow plastic products like bottles and containers.
Extrusion Manufacturing
Continuous forming of plastic profiles, pipes, and sheets.
Thermoforming Manufacturing
Heating and forming plastic sheets into trays, covers, and housings.
Plastic Profile Extrusion
Producing window frames, trim, and custom plastic profiles.
Plastic Sheet Extrusion
Manufacturing flat plastic sheets for thermoforming and packaging.
Rotational Molding
Low-pressure molding for large hollow plastic products.
Polyurethane Casting
Liquid polyurethane forming for flexible and rigid foam products.
Composite Manufacturing
Layering fiber-reinforced materials for lightweight, strong parts.
Carbon Fiber Manufacturing
Producing carbon fiber reinforced polymer components.
Fiberglass Manufacturing
Glass fiber reinforced plastic parts for marine and industrial use.
Silicone Molding
Liquid silicone rubber molding for medical and food-grade parts.
3D Printing Plastics
Additive manufacturing of plastic prototypes and end-use parts.
Rubber Extrusion
Continuous forming of rubber profiles, seals, and tubing.

02What it has to do

What these companies need from an ERP

The capabilities below are the ones that come up first in discovery calls with companies in this category.

01

Machine and IoT data

Alibera reads data from CNC machines, Omron PLCs, Universal Robots and other IoT devices, and can send control commands back. That turns machine time into something the schedule and the costing can actually use, instead of a number somebody types in at the end of the shift.

02

Bills of material and planning

Multi level bills of material with make to order and make to stock planning, so a confirmed order drives the material requirement and the work orders rather than a separate spreadsheet that somebody has to remember to update.

03

Stock that matches reality

Stock, orders, receiving and shipping in one place, with barcode and parcel tracking. Warehouse and logistics systems can be synced one way or both ways depending on what the business actually needs.

Tell us which of the 248 you run

A discovery call is a conversation about your process, not a scripted product walkthrough. If Alibera is a poor fit for what you make, we will say so on that call.